Great-plains 3PYP Predelivery Manual Manuel d'utilisateur

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Manufacturing, Inc.
www.greatplainsmfg.com
© Copyright 2011 Printed 07/19/2011 401-312Q
Pre-Delivery Manual
3PYP
3-Point Yield-Pro® Planter
Read this manual entirely. When you see this symbol, the subsequent instruc-
tions and warnings are serious - follow without exception. Your life and the lives
of others depend on it!
Illustrations may show optional equipment not supplied with standard unit.
!
25050
Vue de la page 0
1 2 3 4 5 6 ... 81 82

Résumé du contenu

Page 1 - Pre-Delivery Manual

Manufacturing, Inc.www.greatplainsmfg.com© Copyright 2011 Printed 07/19/2011 401-312QPre-Delivery Manual3PYP3-Point Yield-Pro® PlanterRead this manual

Page 2

6 3PYP401-312Q 07/19/2011Using This ManualThis manual will familiarize you with planning, unloading,assembly, and some calibration of the planter. Mos

Page 3 - Table of Contents

Introduction 707/19/2011 401-312QShipment InventoryThe planter is shipped as the following 5 subassembliesor kits:Refer to Figure 41. Main frame consi

Page 4

8 3PYP401-312Q 07/19/2011Refer to Figure 63. Right and left caster assemblies including thewheel hub and spindle assemblies. See “IdentifyCaster Arms”

Page 5

Plan The Mainframe Unload 907/19/2011 401-312QPlan The Mainframe UnloadUnloading the main frame can be a safe, smooth opera-tion if it is properly pla

Page 6 - Wear Protective Equipment

10 3PYP401-312Q 07/19/2011Wings: No Lift - No HoistRefer to Figure 9Overhead Injury and Machine Damage Hazard:Do no lifting on the wings beyond the lo

Page 7 - Keep Riders Off Machinery

Plan The Mainframe Unload 1107/19/2011 401-312QFour Hoist PointsRefer to Figure 11Attach two hoist lines to the center section toolbar ,outboard of th

Page 8 - Safety At All Times

12 3PYP401-312Q 07/19/2011Null4-AAC:Tipping Hazard:Do not attempt single-lift from planter rear. The center ofgravity is too far forward for safety.Fi

Page 9 - Introduction

Plan The Mainframe Unload 1307/19/2011 401-312QThree Lift PointsRefer to Figure 14, Figure 16 and Figure 17Using three lifters, position one (with the

Page 10 - What’s On The Truck

14 3PYP401-312Q 07/19/2011Four Lift PointsRefer to Figure 14, Figure 16, Figure 17 and Figure 19Using four lifters, position one (with the highest cap

Page 11 - Shipment Inventory

Unloading 1507/19/2011 401-312QUnloadingHave the driver spot the truck as marked during“Plan The Mainframe Unload” on page 9.Unload Smaller Items Firs

Page 12 - Assembly and Setup Assistance

Blank page for proper duplexing

Page 13 - Plan The Mainframe Unload

16 3PYP401-312Q 07/19/2011Unload The MainframeRefer to Figure 22 and Figure 23 (which depict a three forklift)5. Double-check that all chains and tie-

Page 14 - Hoist Lifting

Unloading 1707/19/2011 401-312QRefer to Figure 24 (which depicts a three fork lift)11. Have the truck driver slowly pull the trailer straightout from

Page 15 - Fork Lifting

18 3PYP401-312Q 07/19/2011Refer to Figure 2715. Remove and save one set (not all shown): 803-006C NUT HEX 1/4-20 PLT 804-006C WASHER LOCK SPRING 1/4 P

Page 16 - Two Lift Points

Planter Assembly 1907/19/2011 401-312QPlanter AssemblyPress Wheel ShippingRefer to Figure 29Depending on machine configuration, two or more presswheel

Page 17 - Three Lift Points

20 3PYP401-312Q 07/19/2011Prepare Hitch ShimsRefer to Figure 31(an exploded view - remove only specified parts)A spare hitch shim is shipped separately

Page 18 - Four Lift Points

Planter Assembly 2107/19/2011 401-312QFigureSpacer:Refer to Figure 34 (which depicts elevating with a strap andforklift, and depicts the clevis attach

Page 19 - Unloading

22 3PYP401-312Q 07/19/2011Mount Seed Box FrameIf tie rods are in crate, skip to step 39.Refer to Figure 3737. Cut the cable ties securing the tie rod

Page 20 - Unload The Mainframe

Planter Assembly 2307/19/2011 401-312QInstall CastersDetermine how to lift move and align the caster armswith the available lifting equipment. The ill

Page 21 - 07/19/2011 401-312Q

24 3PYP401-312Q 07/19/2011Refer to Figure 4154. Align the holes in the arm and the spindle, andsecure the arm to the spindle with the cross-boltand nu

Page 22 - EOD: Unloading

Planter Assembly 2507/19/2011 401-312QInstall Caster WheelsRefer to Figure 44 (tie rods not installed)61. Remove and save the lug nuts (not shown) 803

Page 23

07/19/2011 401-312QTable of Contents© Copyright 2007, 2008, 2009, 2010, 2011. All rights ReservedGreat Plains Manufacturing, Inc. provides this public

Page 24 - Prepare Parallel Arms

26 3PYP401-312Q 07/19/2011Install Steering Tie Rods65. Locate the two tie rod assemblies. Set the lengthbetween the end bolt center-lines depending o

Page 25

Planter Assembly 2707/19/2011 401-312QLower Seed Box Structure71. Check tire pressure. See “Tire Inflation Chart” onpage 58.72. Depending on how the st

Page 26 - Mount Seed Box Frame

28 3PYP401-312Q 07/19/2011Connect Steering HosesNote: Hose and harness installation consumes cable tiesprovided in the parts crate. Use the shortest t

Page 27 - Install Casters

Planter Assembly 2907/19/2011 401-312QInstall FanThe seed fan needs to be relocated from a shippingbracket on the mainframe to a seed cart weldment. T

Page 28

30 3PYP401-312Q 07/19/2011Route Fan Hoses and Fan HarnessRefer to Figure 53 (which depicts the fan exit air hose in-stalled - this is not done until s

Page 29

Planter Assembly 3107/19/2011 401-312QAdjust Air Box PadsRefer to Figure 56If the planter was delivered without a hopper, verify padpositions.If the p

Page 30 - Inches cm

32 3PYP401-312Q 07/19/2011Connect Seed Hose RackRefer to Figure 57For shipping, the seed tube hoses and rack are turnedforward and set on top of the m

Page 31 - Remove Hopper (Option)

Planter Assembly 3307/19/2011 401-312QSeed Hose RoutingPort Identification: “12 Port”Port Assignments: 12, 23 and 24-Row3PYP-1236: 12-Row, 36in3PYP-123

Page 32 - Connect Steering Hoses

34 3PYP401-312Q 07/19/2011Port Identification: “16 Port”Port Assignments: 16, 31 and 32-Row3PYP-1630: 16-Row, 30in3PYP-3115: 31-Row 15in3PYP-32TR30: 32

Page 33 - Install Fan

Planter Assembly 3507/19/2011 401-312QConnect Seed Hoses112. To ease the connection process, mark the free endof each hose with its Tube number and Po

Page 34

07/19/2011 401-312QivAssemble Tractor Sensor... 42Install Tractor Steering Sensor... 42Case IH

Page 35

36 3PYP401-312Q 07/19/2011Install Lower Walkboard Step120. Select two: 816-634C STEP EXTENSION RUBBERand fours sets: 802-091C HHCS 1/2-13X1 1/2 GR5 80

Page 36 - Connect Seed Hose Rack

Planter Assembly 3707/19/2011 401-312QInstall Row Unit Side WheelsThis applies to Model 3PYP-3115 only. For all other mod-els, skip to step 132.On 3PY

Page 37 - Seed Hose Routing

38 3PYP401-312Q 07/19/2011Install Seed Meters and Wheels135. If seed meters were separately shipped (check mis-cellaneous crate, and inside hopper), i

Page 38 - Port Identification: “16 Port”

Planter Assembly 3907/19/2011 401-312QEmergency Moves Without SteeringTo move the planter with a tractor lacking 3PYP steeringcomponents, or to move a

Page 39 - Install Fan Outlet Hose

40 3PYP401-312Q 07/19/2011Tractor Setup and OptionsIf the tractor to be used with this planter is not availableprior to customer delivery, provide thi

Page 40 - Install Lower Walkboard Step

Tractor Setup and Options 4107/19/2011 401-312QInstalling Tractor Linear Steering ComponentsSeed cart steering is hydraulically controlled to matchste

Page 41 - Hopper Installation

42 3PYP401-312Q 07/19/2011Install Steering ConsoleRefer to Figure 721. Install the console in the tractor cab where it iswithin convenient reach, doe

Page 42 - Planter Closeout

Tractor Setup and Options 4307/19/2011 401-312QCase IH MX/Magnum InstallationRefer to Figure 74 and Figure 75The sensor is installed at the forward t

Page 43

44 3PYP401-312Q 07/19/201120. Remove the sensor assembly. Check that vent holeis unobstructed and facing down. Tighten bolt attop of collar to Grade 2

Page 44 - Tractor Setup and Options

Tractor Setup and Options 4507/19/2011 401-312QJohn Deere 8000 (RFS) InstallationRefer to Figure 77 and Figure 78The sensor is installed at the forwa

Page 45

107/19/2011 401-312QImportant Safety InformationLook for Safety SymbolThe SAFETY ALERT SYMBOL indicates there is apotential hazard to personal safety

Page 46

46 3PYP401-312Q 07/19/201118. Using marked holes and collar position, adjust sen-sor rod until yoke and rod-end bolts align withmarked holes. Measure

Page 47

Tractor Setup and Options 4707/19/2011 401-312QJohn Deere 8000 ILS InstallationRefer to Figure 79 and Figure 80The sensor is installed at the rear of

Page 48

48 3PYP401-312Q 07/19/201116. Remove the sensor assembly. Check that vent holeis unobstructed and facing down. Tighten bolt attop of collar to Grade 2

Page 49

Tractor Setup and Options 4907/19/2011 401-312QInstall Tractor Steering Harness for Linear SensorRefer to Figure 82, Figure 83 and Figure 8422. Select

Page 50

50 3PYP401-312Q 07/19/2011Installing Tractor Electronic Steering ComponentsCompatible TractorsNew 3PYP planters include hydraulic steering, whichrequi

Page 51

Tractor Setup and Options 5107/19/2011 401-312QInstall Electronic ModuleRefer to Figure 86The electronic module reads the steering angle informa-tion

Page 52

52 3PYP401-312Q 07/19/2011Module Harness (Output)Refer to Figure 89, Figure 90 and Figure 91The output harness provides the output signal to theGreat

Page 53

Tractor Setup and Options 5307/19/2011 401-312QElectronic Sensor Optional Adaptor HarnessRefer to Figure 92, Figure 93 and Figure 94If obtaining the t

Page 54

54 3PYP401-312Q 07/19/2011Steering CalibrationSteering System Hydraulic BleedingThe steering system is self-purging and never requiresbleeding if oper

Page 55 - Install Electronic Module

Tractor Setup and Options 5507/19/2011 401-312QWheel Sensor CalibrationThe planter must be completely connected to the tractor,and leveled, before beg

Page 56 - 401-312Q 07/19/2011

2 3PYP401-312Q 07/19/2011Be Familiar with Safety Decals▲ Read and understand the “Safety Decals” section of theOperators Manual.▲ Read all instruction

Page 57

56 3PYP401-312Q 07/19/2011Track Tractor Preferred Method of Tractor SteeringSensor Calibration19. Turn the Ignition Switch to the ON position. DO NOTS

Page 58 - Steering Calibration

Customer Delivery 5707/19/2011 401-312QCustomer DeliveryThe 3PYP Planter is intended to be delivered to the cus-tomer using a tractor with a 3-point h

Page 59

58 3PYP401-312Q 07/19/2011AppendixSpecifications and CapacitiesTire Inflation Chart3PYP (excl. 30in Twin) 3PYP 30in Twin RowTractor Requirements220 hp (

Page 60

Appendix 5907/19/2011 401-312QSteering TroubleshootingSteering Error Flash CodesFailure and errors detected by the self-diagnostics in thesteering ECU

Page 61 - Customer Delivery

60 3PYP401-312Q 07/19/2011Torque Values Chart94625199mBoltSizeBolt Head IdentificationBoltSizeBolt Head IdentificationGrade 2 Grade 5 Grade 8 Class 5.8

Page 62 - Appendix

Appendix 6107/19/2011 401-312QHydraulic DiagramsWing Fold without MarkersFigureSpacer:FigureSpacer:25195FigureSpacer:UDFBLR

Page 63 - Steering Troubleshooting

62 3PYP401-312Q 07/19/2011Wing Fold with MarkersFigureSpacer: FigureSpacer:FigureSpacer:25062FigureSpacer:UDFBLR

Page 64 - Torque Values Chart

Appendix 6307/19/2011 401-312QFan with Hydraulic SteeringFigureSpacer:UDFBLRNull4:31472

Page 65 - Hydraulic Diagrams

64 3PYP401-312Q 07/19/2011Lift with Wing Flex(without Hydraulic Down-Pressure)FigureSpacer:FigureSpacer:29113FigureSpacer:UDFBLR

Page 66 - Wing Fold with Markers

Appendix 6507/19/2011 401-312QLift with Wing Flex Lock(without Hydraulic Down-Pressure)FigureSpacer:FigureSpacer:29112FigureSpacer:UDFBLR

Page 67 - Fan with Hydraulic Steering

307/19/2011 401-312QPractice Safe Maintenance▲ Understand procedure before doing work. Use proper toolsand equipment. Refer to this manual for additio

Page 68 - Lift with Wing Flex

66 3PYP401-312Q 07/19/2011Lift with Hydraulic Down-PressureFigureSpacer:FigureSpacer:27484FigureSpacer:UDFBLR

Page 69 - Lift with Wing Flex Lock

Appendix 6707/19/2011 401-312QHydraulic Meter DriveFigureSpacer:FigureSpacer:25120FigureSpacer:UDFBLR

Page 70

68 3PYP401-312Q 07/19/2011Chain RoutingGauge Wheel (Ground Drive) ChainFigureSpacer:Legend:Sprocket Tooth count Chain Pitch countIdler Tooth count Dir

Page 71 - Hydraulic Meter Drive

Appendix 6907/19/2011 401-312QTransmission (Ground Drive) ChainFigureSpacer:FigureSpacer:25073FigureSpacer:70PCUDFBLRFigureSpacer:Range Sprockets:15T,

Page 72 - Chain Routing

70 3PYP401-312Q 07/19/2011Ground Drive ChainFigureSpacer:25229FigureSpacer:UDFBLR109P25T

Page 73

Appendix 7107/19/2011 401-312QHydraulic Drive ChainEOD: AppendixFigureSpacer:25060FigureSpacer:UDFBLR63P25T17T23T25T30T78P109P105P30T30T30T

Page 74 - Ground Drive Chain

72 3PYP401-312Q 07/19/2011

Page 75 - Appendix 71

07/19/2011 401-312QGreat Plains Manufacturing, Inc. Index 73IndexAaccident ...2address, Great Plains ...

Page 76

74 3PYP Great Plains Manufacturing, Inc.401-312Q 07/19/2011rack, seed tube ... 32reverse steering ECU ...

Page 77

Great Plains Manufacturing, Inc. Index 7507/19/2011 401-312Q804-015C, washer ...32804-016C, washer ...36

Page 78

4 3PYP401-312Q 07/19/2011Transport Machinery SafelyMaximum transport speed for implement is 20 mph (32kph), 13 mph (21 kph) in turns. Some rough terra

Page 79 - Index 75

76 3PYP Great Plains Manufacturing, Inc.401-312Q 07/19/2011

Page 80

BLANK

Page 81

Great Plains Manufacturing, Inc.Corporate Office: P.O. Box 5060Salina, Kansas 67402-5060 USAEOD

Page 82 - Salina, Kansas 67402-5060 USA

Introduction 507/19/2011 401-312QIntroductionThe 3-Point Yield-Pro® Planter (3PYP Planter) has beendesigned with care and built by skilled workers usi

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